A bit of music from the lamented Radio Blog Club

Le Français

Toujours, je suis désolé pour mes amis( et amies) français(es), mais il est difficile pour moi d'écire en français. Peut-être un jour...
S.V.P. regardez ce LIEN

Wednesday, August 15, 2007

Promises, promises!

I have been promising on the Viva-Lancia forum to post pictures of two tools useful when working on Fulvia engines.
The first is a modified piston-ring compressor. With standard piston rings, normally a compressor is not necessary, but with the thin rings fitted on some pistons (1mm, 1,5mm and 3mm rather than 1.5mm, 2mm and 4mm) I have found that breakages are possible - especially with the very fragile oil control rings. You will see that the compressor has been cut (ground actually) to match the angle of the vee.

The cutter is used for widening the valve clearance pockets in pistons when larger valves are fitted. It is made from a spare valve, of a suitable size of course with the aid of an angle grinder. It is easy to use: just insert in the guide, mount the head onto the engine with a couple of dowel bolts and with a battery drill apply rotation and very gentle pressure. Less than 30 seconds is usually plenty to provide a new pocket in exactly the right place. There is not normally any need to deepen the pocket. It is a good idea to smear a little grease to catch the small amount of swarf created, so that it may be collected afterwards.

One problem might be to find a suitable valve to make the cutter. I was lucky: I found a 40mm valve with the necessary 7mm stem. Most modern 7mm stem valves are for four-valves-per-cylinder engines and tend to be too small.

Friday, August 03, 2007

Pour Les Fumeurs

Source: Here

Further to my post of 1st July concerning SMOKING, CM of Jouraprèsjour has told me about a splendid group in Austria. The website may be found HERE

Kick the nanny habit!!

[It is against the law to smoke on this blog, but I do anyway, so raspberries all round]

Source: Here

Fulvia Mid-Engined Special: an Update

For more recent readers, the original articles on this car were HERE and HERE.

Robert the owner, is not a man for standing still. He has decided that fuel-injection is the way forward. We did exchange a few emails on this topic, I pointing out the expense and complexity etc.

However, not to be deterred, Robert pressed on and sourced a set of Japanese motor-cycle injection. His immediate problem was how to mount this onto the Fulvia inlet manifold. This was solved by the very nice piece of machining shown here..

When assembled, as the pictures show, the installation looks extremely good. I am waiting to hear how this will all be programmed etc., but I suspect that the results will be excellent.

Even more radically, the latest idea is to invert the inlet manifold enabling downdraught inlet and providing plenty of cold air.

That 500kg 1300cc car will be even quicker than when I had a ride in it.

More in due course.

A New Client

I mentioned recently that I had made a trip to Normandy to attend to a Fulvia.

The client is new in a sense in that he is new from the point of view of my working on his car, but in fact he was a customer of Evolution Engineering. He purchased several items from us including our exhaust manifold and a pair of the special dampers that I have on my own car.

Since the closure of Evolution, we have remained in contact and finally we got to meet.

The car is quite interesting. It is a 1600 SII but I suspect it might be one of the 200 or so SII “540s” i.e. not the conventional Lusso. The owner told me that when he acquired the car it was fitted with steel doors – but with non-opening quarter lights which is most unusual. Only the very first Fulvia coupes had such doors. More mysterious is the Fanalone block, easily identified by the (redundant) alternator mounts. I think that he will investigate the chassis number!

The owner had had the engine rebuilt at considerable expense, for example the specially made camshafts which cost him a great deal of money! The firm that rebuilt it appear to have made a good if rather costly job of it.

An interesting item fitted by the company was the programmable ignition, something I have always wanted to have on my car. The blue computer lead socket on the right of the box may been clearly seen in the picture. With this equipment it is possible to set the advance for each 100 rpm step, using a simple Excel spreadsheet. This of course could be done on a rolling road with a laptop. One of the advantages of the system is the ease of installation. There are no external sensors as is the norm with such systems, just a “chopper” in the distributor. The mechanical advance weights and springs are removed and the rotor carrier is locked to the drive shaft. Whilst elaborate sensors etc. are a better route, I believe that this system makes for an excellent compromise and a great improvement over the conventional type of system.

The programmable ignition unit

The owner had recently fitted a replica “works” inlet manifold together with a new pair of Solex ADDHE 45 mm carburettors. These carburettors were considered by many experts to be very good, but sadly Solex introduced them rather late and not so long before the company went bust.

He had had a great deal of trouble with the manifold. He told me first of mis-aligned ports and then of appalling porosity. He had had shown great resourcefulness in solving these problems, which for an item costing about £300 he should not have had to do, in my opinion.

The 45mm Solexes

He met me at the station and drove back quite briskly; the car felt as though it had good potential and felt solid. There were however flat spots. Attempting to cure these by increasing the static advance setting resulted in both a much quicker car but appalling pinking. Lacking the information for the ignition there was nothing I could do in this regard, but some time spent on the carburettors produced a most worthwhile improvement. Now, the car started much more readily, but with the overlap of the camshafts and the large carburettors, idling was not as it should be. The problem was that we had no data for the ignition and neither did we have the means to re-program it; it was obvious to me that increased static advance was necessary with a slower increase to follow. There was also a suspicion that at around maximum torque (4500 – 5000) the engine was a little rough suggesting that there was perhaps a little too much there. The only proper answer is a rolling road of course. I believe that the owner will address this giving him the chance to optimise both the carburettor jetting and ignition advance curve.

Now it was my turn to drive the car over some delightful French rural roads. I have mentioned these before – and the lack of traffic makes motoring a pleasure. I found the car powerful and willing to rev easily up to 7000 rpm. However I found the steering to be incredibly nervous. I imagined that the toe was incorrectly set, but back at the workshop I found that the subframe required a considerable amount of tightening up. This had a very satisfactory effect (!) although I still think that the toe requires re-setting. My choice is normally at the minimum specified (1mm out) although I have known racers to set it at parallel which makes for sharper turn-in although at the price of “nervousness”.

After I had left the owner contacted me to say that he was most pleased with the progress whilst of course understanding the constraints under which we had to operate. He added that the car, on the way to Paris pulled 6700 rpm in top gear which with the tyres fitted represents about 116mph, perfectly respectable (in my eyes anyway) although I think that there may well be more to come.

When I have more information I shall provide an update.

Sod the Law!


New Internet Speed test

Music and Radio Blog Club

Radio Blog Club, a good friend for a while appears to be in some legislative difficulty...

However, in tribute to its brave effort, I shall leave the existing track on this page (which amazingly still works)

Sadly my Playlist no longer works (hence its removal) thanks to the absurd "Hadopi" legislation in France. Apologies to all.